Japanese SMART AGING BOX - cutting down the fuel cost in aging which every laminated film need - business

Japanese aging box SMART AGING BOX helps to cut down the cost of fuel in aging which every laminated film need.

1. Budget prices

2. Space-saving

3. Installation and relocation are easy.

4. Selection of a heat source is possible.

5. Energy saving

6. High quality finished films

7. User friendly

We, Daiwa Gravure include two divisions. As a printing company, we are devoted to bring our clients the highest quality in plastic packaging. With the years of experience, we offer excellent machineries to the other printing companies in both domestic and overseas. Aging Box helps to cut down the cost of fuel in aging, which every laminated film needs. Actually we have succeeded in cut-down by half of the cost. The Box consists of a container holding aging rolls with the great efficiency and heater with fun.

Specification

Outer size:1520mm * 7300mm * 3100mm(W * L * H)

Total weight:3,000kgs

Total power needs:21.6kW(As using the heater, the fan and the controller)

Working voltage:200Voltage, three-phase

Material:Iron within the glass-wool insulation(16K)

Thermal source:Electrical heater included fan

Atmosphere:Circulating hot air

Range of temperature:RT to 50 degrees centigrade

Max.Diameter of roll:φ600mm per roll

Max.weight of roll:300kg per roll

Max.width of roll:1080mm

Max.number of roll in the box:30 rolls per box

Comparison of the expense for one year

(1) Aging “Room” 40-degrees centigrade

You will consume fixed electric power, in spite of changing the quantity of products.

Amount: 2,702,095 Japanese Yen (27,020.95 USD)

(2) Aging “Box” 40-degrees centigrade

You can adjust the number of the boxes which work according to the quantity of products.

“Box No.1”: 4 months during the operation.

164,880 Japanese Yen

“Box No.2”: 8 months during the operation.

329,760 Japanese Yen

“Box No.3”: 12 months during the operation.

494,640 Japanese Yen

Amount of all boxes:  989,280 Japanese Yen (9,892.80 USD)

The balance (2) – (1) : -1,712,815 Japanese Yen (-17,128.15 USD)

The directions for SMART AGING BOX

You can manage the aging process of products by first-in-first-out system.

This box hangs the original fabrics in midair horizontally in aging.

Features of SMART AGING BOX

1.  Budget prices

It is necessary for you to consider neither construction of a new aging room, nor modification of the existing equipment.

You can install an aging space with budget prices.

2.  Space-saving

SMART AGING BOX is the compact design with a container as the motif.You can install in the minimum space. We will propose specifications of the size that meet your needs.

3.  Installation and relocation are easy.

When you change the layout of a factory, I can relocate the box flexibly within from 2 hours to 5 hours.

(This time changes with distance of relocation.)

4.  Selection of a heat source is possible.

In standard specification, SMART AGING BOX uses an electric heater with a built-in inverter.By using a heat exchanger, the box can also use steam as a heat source.

5.  Energy saving

SMART AGING BOX can store the original fabrics efficiently. At the highest efficiency. The box can realize processing of warming, hold down the quantity and energy cost of carbon dioxide to a limit.

Furthermore, this box enables keeping warm stable in minimum electric energy.

6.  High quality finished films

SMART AGING BOX hangs the original fabrics in midair horizontally in aging;

This structure contributes to maintenance of the stable lamination-strength.

The trouble of a bottom being crushed is avoidable because the weight of an original fabric can be distributed and held.

The temperature of the whole aging box is kept stable within the limits of ±2-degree Centigrade. So, High quality lamination is available.

7.  User friendly

SMART AGING BOX has a carrier system using own weight of an original fabric.

The box does not consume electric power, when carrying in, taking out and moving the products inside.

The original fabric which you put from an import mouth moves to an export mouth by the slant on the rail automatically.This function raises working efficiency remarkably.

Introduction example to our client.

Company “A”:

Our company has introduced SMART AGING BOX with non-solvent laminating machine as one of the incidental facilities.

Production of a film is due to be started around April, 2013.

Company “B”:

In our company, the claims by the shortage of lamination-strength had occurred frequently.

We introduced this box and extended the aging space.

We were able to solve the trouble at low cost.

Company “C”:

We introduced the aging box, when we planned the layout change in a factory.

When the aging box was installed between the laminating machine and the slitting machine, our working efficiency has improved dramatically.

Company “D”:

We lay out a plan to begin new business.

As equipment for the business, I introduced the aging box.

Company “E”:

We introduced the dry laminating machine.

We make steam of a dry laminating machine into the heat source of an aging box.

We can acquire the effect of much power saving.

Special order boxes are available. We can suggest the best as your requests like high temperature device, wide one or(and) tall one. Please contact us.